Tuesday’s RFQ still says “quote a PCD reamer” with no Si%, allowance, or measured runout—then the factory cannot tell whether the bore needs a finishing edge, a guided body, or a different process route until those fields arrive.
This page is the field checklist for a custom PCD reamer engineering RFQ: what each input means for geometry and a shared cost-per-accepted-hole baseline, what stalls when it is blank, and what to upload next. It is not a buying / quality inspection checklist (High-Quality PCD Reamer Buying Checklist), not a High-Si selection essay (When to specify a PCD reamer for High-Si Al), and not an allowance calculator (Allowance & Pre-Hole Size). Sister intake for create tools: Solid Carbide Drill RFQ Checklist. Route fork Soft: Hole Process Route.
A fast PCD reamer quote needs: finished bore job on the print (Ø, tolerance, GD&T, blind/through/cross), material with Si% when aluminum, pre-hole method and allowance band, holder / measured runout / stickout / coolant, plus volume, acceptance checks, and current failure mode. Missing Si%, allowance, or measured runout usually forces a conditional quote or a re-ask—use the field checklist below, then upload the drawing.
Drawing, GD&T, and the finished bore job
Send the controlled drawing (or model) with the bore called out—not only a nominal diameter in an email.
Fields to state
| Field | Why it changes the quote |
|---|---|
| Finished Ø + tolerance | Edge count, guide concept, whether straight / multi-step / combination is even in scope |
| Roundness / cylindricity / surface finish | Finish strategy and inspection language |
| Datums, steps, chamfers, interruptions | Body length, pilot/guide, coolant exits |
| Hole type: blind / through / cross / interrupted | Chip exit, bottom clearance, cross-bore interruption risk |
| Which bores are in this RFQ + revision | Prevents quoting the wrong feature set |
Blind, through, and cross holes are RFQ fields, not optional notes—they change chip path and guidance. Depth Soft only: PCD reamer blind / through / cross holes. Intake fields match the public Custom Cutting Tool RFQ and PCD reamer product page.
If missing: Quotes stay “concept TBD,” or the supplier guesses a generic finish reamer that ignores steps, blind bottoms, and interruptions.
Minimum pack: PDF / DWG / STEP + revision + which bores are in this RFQ.
Material grade—and Si% when the part is aluminum
Name the alloy / condition. For cast or high-silicon aluminum, state silicon content when you know it (or the casting grade that implies it).
PCD finishing is evaluated for qualified non-ferrous and abrasive routes; ferrous work usually points elsewhere. Silicon and abrasive constituents change wear and edge-prep discussion—they do not license a fixed life number or a “save X%” claim.
If missing: The quote cannot choose PCD vs carbide finishing honestly, and any cost-per-accepted-hole talk stays guesswork.
Short decision: if the print is aluminum and Si% is unknown, say so—expect a conditional PCD recommendation until Si% or grade arrives. When-to-specify Soft (do not restate here): When to specify a PCD reamer for High-Si Al. Family fork Soft: PCD reamer vs carbide reamer—this checklist only asks for the fields that unlock that decision.
Pre-hole method, diameter band, and reaming allowance
Document how the hole is created, the incoming diameter range, and the intended finishing stock.
Reaming finishes a controlled incoming hole. Too little stock risks rubbing; too much overloads the edge and disturbs chip flow. There is no universal allowance to paste into every RFQ.
Fields to state
- Create method (drill / bore / expand / cast core / other)
- Incoming Ø band (min–max as measured or print call)
- Intended reaming allowance / finishing stock
- Pre-hole quality notes if known (lobing, smear, exit burr)
If missing: The factory cannot judge guidance or flute, or whether scrap risk sits in create vs finish—your cost baseline has no numbers to share.
Size and quality Soft (short pointers only): Allowance & Pre-Hole Size · Pre-Hole Quality. Aluminum create→finish handoff Soft: carbide drill → PCD reamer process.
Machine, holder, measured runout, stickout, coolant
List the production setup—not the catalog ideal.
| Field | What to write |
|---|---|
| Machine / spindle interface | Make/model or taper (BT/HSK/etc.) if known |
| Holder type | Collet, hydraulic, shrink, milling chuck, etc. |
| Stickout / overhang | Gauge length or free length from spindle face |
| Measured runout | Under the production holder if possible—not “catalog TIR” |
| Coolant route | Internal / external / MQL; filtration if known |
| Through-coolant note | If the create drill needs through-coolant, say so on the drill RFQ—reamer coolant still needs to reach the finish zone |
Runout and stickout load edges unequally; coolant must reach the cutting zone and move chips. Catalog geometry is not proof of installed accuracy.
If missing: Quotes assume ideal setup; trials then fail for fixture/holder reasons blamed on the reamer.
Conditional path: if Si%, allowance, and runout are already in hand, you can start an engineering screen without a perfect pack—still upload the drawing.
Volume, acceptance, failure mode, and reconditioning intent
Add the fields that turn a geometry quote into a shared cost-per-accepted-hole conversation—without promising annual savings.
Fields to state
- Annual or batch volume; holes per part
- Gauge method and acceptance limits (Ø, form, Ra, position if claimed)
- Current scrap / drift / burr / taper failure mode
- Sample / first-article / PPAP-style checks you actually run (no fake guarantees)
- Regrind / retip intent and revision-controlled repeat need
These fields feed cost per accepted hole (acquisition, changes, scrap, reconditioning)—not a promised annual saving. They also decide spare-tool and sample-validation scope.
Cost framing Soft (no % copy): PCD reamer Cost per Accepted Hole. Manufacturing / recond Soft: How PCD reamers are made · PCD reamer regrind / reconditioning. Structure trials with Sample Validation Process. Distributor-facing programs: distributor cutting tool program. Broader route Soft: Precision Holemaking Selection Guide.
Incomplete RFQ — what stalls the quote
Use this as a stall map before you hit send. Missing fields do not always mean “no quote”—they often mean conditional or re-ask.
| Missing field | Typical stall |
|---|---|
| Controlled drawing / GD&T / which bore | Concept TBD; generic finish guess |
| Blind / through / cross not marked | Wrong chip exit / bottom / interruption assumption |
| Material + Si% (Al) | Cannot choose PCD vs carbide finishing honestly |
| Pre-hole method / allowance band | Cannot judge guidance, flute, or create-vs-finish scrap risk |
| Measured runout / holder / stickout | Ideal-setup quote; trial fails on fixture |
| Acceptance + failure mode | Cost baseline has no shared scrap story; sample scope vague |
| Volume / recond intent | Spare-tool and retip path undefined |
Three fields stall most aluminum finish RFQs: Si%, allowance, measured runout. Fill those first when you can; still send the drawing if the rest is incomplete.
Copy-paste field checklist
Copy into your RFQ email or upload notes. Leave blank only when truly unknown—and mark “unknown” so the quote can stay conditional.
Drawing / GD&T / hole type
- [ ] PDF / DWG / STEP + revision
- [ ] Finished Ø + tolerance; form / Ra / datums as on print
- [ ] Steps / chamfers / interruptions
- [ ] Hole type: blind / through / cross (and which bores in this RFQ)
Material
- [ ] Alloy / condition
- [ ] Si% or casting grade (aluminum) — or “Si% unknown”
Pre-hole / allowance
- [ ] Create method
- [ ] Incoming Ø band
- [ ] Intended finishing stock / allowance
- [ ] Pre-hole quality notes (if measured)
Machine / holder / coolant
- [ ] Machine / spindle interface
- [ ] Holder type
- [ ] Stickout
- [ ] Measured runout (or “not measured—conditional OK”)
- [ ] Coolant route / filtration
Volume / acceptance / recond
- [ ] Volume / holes per part
- [ ] Gauge method + acceptance limits
- [ ] Current failure mode
- [ ] Sample / first-article language (what you will check)
- [ ] Regrind / retip / revision-controlled repeat intent
Frequently Asked Questions
What is the minimum field set for a first PCD reamer RFQ?
Drawing with bore GD&T and hole type (blind/through/cross), material (Si% when aluminum), pre-hole method and allowance band, machine–holder–runout–coolant, acceptance method, volume, and current failure mode if known. That is enough to start an engineering screen; use the copy-paste checklist above, then upload via the Custom Cutting Tool RFQ.
Why do you ask Si% on aluminum?
Silicon content changes abrasive wear discussion in aluminum castings and whether PCD finishing is even the right family. It is not a license to claim a fixed life multiplier. When-to-specify Soft: When to specify a PCD reamer for High-Si Al.
How is this different from the buying checklist?
This page asks what to send so a quote can move—fields for geometry, setup, and cost-per-accepted-hole framing. The High-Quality PCD Reamer Buying Checklist is a purchase / quality inspection gate after you already know you want a PCD finish tool. Do not merge the two RFQs.
Can I RFQ without measured runout?
Yes—expect a conditional quote that assumes an ideal holder until measured runout (or a holder photo + stickout) arrives. Trials that skip runout often fail for fixture reasons blamed on the reamer. Mark “runout not measured” so the stall is visible.
What acceptance language should I put for sample / PPAP-style checks?
State the gauges and limits you will actually use (Ø, form, Ra, position if claimed), sample size or first-article scope, and what fails the lot—without asking for a guaranteed tool life. Structure the trial Soft: Sample Validation Process. Cost framing Soft: Cost per Accepted Hole.
Next step
Fill every required field you can, mark Si% unknown when needed, then upload the drawing. Stay through first-article when Ø or finish talks back—with Sample Validation Process and How PCD reamers are made in the loop.
- Soft context: Sample Validation Process · Allowance & Pre-Hole Size · Pre-Hole Quality · High-Si when-to-specify · Cost per Accepted Hole · How PCD reamers are made · Buying Checklist · Solid Carbide Drill RFQ Checklist · Hole Process Route
- Product: Custom PCD Reamer
- Hard RFQ: Custom Cutting Tool RFQ